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A PC-Based CNC Controller Adopts Latest CNC Technology, 

Latest Computer Technology and Latest Software Technology

 

  • Cost Effective CNC Lathe Controller

  • 2 Axis Simultaneous Turning 

  • Extensible to 4 Axes

  • User Friendly Graphics Interface

  • International Machine Tool Language

INTRODUCTION   

CNCplusTTM is a general purpose CNC controller for lathe machine. It is a real-time, multi-tasking, multi-thread, PC-based CNC controller. It comprises of a MEI motion control card and CNC software, dedicated for two-axis simultaneous turning, and extensible to four-axis control. CNCplusTTM running on platform of Windows 2000 has a multi-language MMI. Targeted at CNC lathe manufacturing and retrofitting market, it is an open CNC system. Its system inputs/outputs, and even CNC commands are customizable. It can be tailored easily for particular requirements or linked with other equipment. Although, it is a sophisticated CNC controller, automations behind screen make it smart and easy to use. Its standard G & M codes and user-friendly programming functions are easily handled for both beginners and experienced CNC operators. Its graphic functions make programming work and tool-path verification efficient, even for those who are having not much knowledge on G & M codes. It is compatible with all CAD/CAM systems having FANUC O-T series postprocessors. Its twin software, CNCplusTTM Simulator, provides an off-line programming tool to increase productivity and avoid downtime.


PROGRAMMING COMMANDS

Basic programming commands, listed with their functions, are as follows:  

  • Axis motions (G00, G01, G02, G03, G32)

  • Dwell (G04)

  • Units (G20, G21)

  • Reference point returns (G27, G28)

  • Tool radius compensations (G40-G42)

  • Offset parameter specifications (D_____, H_____, H99)

  • Clamp maximum spindle speed & workpiece coordinate change (G50)

  • Local coordinate setting (G52)

  • Machine coordinate selection (G53)

  • Working coordinate selection (G54-G59)

  • MACRO instructions (G65)
    Arithmetic (H01-H05)
    Logic (H11-H13)
    Functions (H21-H28)
    Trigonometry (H31-H34)
    Conditions (H80-H86)

  • Constant surface speed & cancel (G96, G97)

  • Feed selection (G98, G99)

  • Tool selection and change (T_____, M06)

  • Feed rate change (F _____, M48, M49)

  • Spindle controls (S______, M03, M04, M05)

  • Coolant controls (M07, M08, M09)

  • Stop controls (M00, M01, M02, M30)

  • Sub-program calls (M98, M99)

  • Programmable logic inputs (M501, M502, M503 ? extensible)

  • Customizable outputs (M201-M205, M301-M305, ? extensible)

 

Optional programming commands are as follows:

  • Variable-lead thread cutting (G34)

  • Finishing cycle (G70)

  • Stock removing in turning (G72)

  • Stock removing in facing (G74)

  • Pattern repeating (G75)

  • Multiple thread cutting cycle (G76)

  • Outside / inside cycle (G90)

  • Thread cutting cycle (G92)

  • End facing cycle command (G94)

  • Chip conveyer control (M60, M61)

  • Bar feeder control (M62, M63)

  • Chuck control (M80, M81)

  • Tailstock quill control (M86, M87)

 

FEATURES

  • 2 axes CNC software for CNC lathes and extensible to 4 axes.

  • As function-add-on software running on Windows 2000, CNCplusTTM does not change any functions of Windows 2000. All Windows 2000 based software can work together with CNCplusTTM .

  • Multi-language Man-Machine Interface.

  • Simplest CNC configuration! PC motion control card and CNCplusTTM .

  • 24 on-board IO. Extra IO board is optional.

  • Support manual spindle, inverter controlled spindle and servo-controlled spindle.

  • Support Auto-Tool Change (ATC). Manual tool change is also allowed.

  • Connection with control panel is made easy.

  • Graphic hand wheel for jogging.

  • Selection on mm system / inch system, and diameter cutting / radius cutting.

  • Machatronic hand wheel is available. Output speed is customizable.

  • Feed rate can be overridden on the fly.

  • ISO Standard G codes and M codes. Compatible with all CAD/CAM systems.

  • Open CNC system. Many system parameters can be modified for special requirements. That makes the CNCplusTTM flexible and easily customized.

  • Six working modes: Language Selection, Setup, Editor, View, Teach and Operation.

  • Different system parameters for different jobs controlled by project setup.

  • Unlimited CNC program size.

  • Auto-numbering System.

  • Tool path and machining process can be checked with View mode before cutting.

  • Programming can be done with graphic input in Teach mode. CNC programming knowledge is not necessary.

  • Tools for graphically building lathe, workpiece, tool-post and tools for path checking.

  • Subprograms and MACRO-instructions make programming work quick and neat.
    Sub-programs can be embedded up to 9 levers.
    Primary MACRO-instructions were built in for arithmetic calculation, logical operation, mathematical functions and conditional divergence.

  • Programmable logical inputs and outputs are extensible and customizable.

  • Multi-document full screen editor.

  • Tool offset is controlled either by offset parameters in the tool data table or by the offset commands in a CNC program.

  • Multi coordinate systems, such as the machine coordinate system, the user-defined coordinate system, pre-defined working coordinate systems and the local coordinate system.

  • Backlash compensation and pitch compensation.

  • Emergency stop and resume functions.

  • Twin-software, CNCplusTTM Simulator, including all the operation modes and functions in CNCplusTTM except servomotor controlling functions. It is developed for CNC education, operator training and off-line programming.

  • Utility software, Tool Box, for installation and troubleshooting.

  • Less key-input required in Graphic User Interface.

  • Many functions and automations are added for operator’s convenience

  • Hot keys are added for high efficiency.

 

ELECTRIC HARDWARE

  • Pentium III & above with 1G Hz CPU and 128 MB RAM running with Windows 2000.

  • MEI motion control card.

  • Digital I/O card (Optional)

  • Machatronic Hand Wheel.

 

WORKING MODES IN CNCplusTTM 

Close Up View !!! Close Up View !!!

Opening Window

CNCplusTTM has six working modes: Language Selection, Setup, Editor, View, Teach and Operation. A working mode can selected in the Opening Window. 

 

Language Selection Mode

CNCplusTTM is an multi-language CNC system. The MMI language can be selected in LANGUAGE SELECTION mode.

 

Close Up View !!!

Close Up View !!!

Setup Mode

CNCplusTTM is an open CNC system. Its characteristics, initial status and performance are controlled by system parameters, machine tool parameters and machining parameters. All the parameters can be specified in SETUP mode.

 

Editor Mode

The CNC programs can be browsed and edited in this mode. A full-screen multi-document editor provides the functions of browsing, inserting, deleting, copying, cutting, pasting and saving.

 

Close Up View !!!

Close Up View !!!

View Mode

Tool location, tool path, machine status and corresponding command block can be monitored without operating the CNC machine. When tool path is displayed on the screen, different viewpoints can be selected. The view can be zoomed-in or zoom out to check part of the tool path closely. The CNC program can be run continuously or one command block at a time.

 

Teach Mode

It is a powerful graphic programming tool. Key points of a tool path could be graphically input based on command type selected. Feed rate, spindle speed, tools and machine status could be selected with the tool path. Once the inputs are saved CNCplusTTM will automatically create a CNC program and display it in the windows.

 

Close Up View !!!

Close Up View !!!

Operation Mode

All machine control functions and machining functions are built in this mode. The functions include jogging, tool change, spindle control, input/output control, homing, speed override, compiling CNC program, testing CNC program, running CNC program, etc.

 

Tool Box

The functions in Tool Box are useful for system installation, calibration and trouble-shooting.

 

 


SDL Technologies Pte Ltd
No.125 Woodlands E-Terrace
Woodlands Industrial Park E5. Singapore 757499
Tel:(65) 6841 4290 Fax: (65) 6748 7194
Email: sdltech@sdltech.com.sg